Overcharged batteries likely the cause of Boeing 787 fires

WASHINGTON — It's likely that burning lithium ion batteries on two Boeing 787 Dreamliners were caused by overcharging, aviation safety and battery experts said Friday, pointing to developments in the investigation of the Boeing incidents as well as a battery fire in a business jet more than a year ago.

An investigator in Japan, where a 787 made an emergency landing this week, said the charred insides of the plane's lithium ion battery show the battery received voltage in excess of its design limits.

The similarity of the burned battery from the All Nippon Airways flight to the burned battery in a Japan Airlines 787 that caught fire Jan. 7 while the jet was parked at Boston's Logan International Airport suggests a common cause, Japan transport ministry investigator Hideyo Kosugi said.

"If we compare data from the latest case here and that in the U.S., we can pretty much figure out what happened," Kosugi said.

The Federal Aviation Administration issued an emergency order Wednesday temporarily grounding the six 787s belonging to United Airlines, the lone U.S. carrier operating Boeing's newest and most technologically advanced airliner. The Japanese carriers already had grounded their 787s, and airlines and civil aviation authorities in other countries followed suit, shutting down all 50 Dreamliners that Boeing has delivered so far.

A battery fire in a Cessna Citation CJ4, a business jet, prompted the FAA in October 2011 to issue an emergency order requiring the lithium ion batteries in all 42 of the jets in operation at that time to be replaced with a conventional nickel-cadmium or lead-acid battery.

The three incidents — the two burned 787 batteries and the Citation fire — underscore the vulnerability of lithium ion batteries to igniting if they receive too much voltage too fast, experts said. Other types of batteries may overheat in those circumstances, but they are considered far less susceptible to starting a fire.

Overcharged batteries likely the cause of Boeing 787 fires 01/18/13 [Last modified: Friday, January 18, 2013 7:59pm]

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